The Materials Processing Institute (MPI) has announced the successful design, upgrade, and commissioning of a hydrogen testing facility, marking a significant milestone in hydrogen research and industrial decarbonisation.
The new test rig is capable of operating in a 100% hydrogen (H2) environment at temperatures of up to 1650°C, providing a highly controlled and safe platform for advanced materials testing and research.
Developed through the repurposing of existing infrastructure, implementation included a comprehensive in-house Hazard and Operability (HAZOP) study alongside the implementation of stringent safety and operational controls, ensuring readiness for high-integrity hydrogen testing.
Enabling the hydrogen transition
The facility has been developed in response to the growing demand for deeper understanding of material performance in hydrogen-rich environments – an essential factor in the transition to hydrogen-based, low-carbon industrial processes.
By establishing this capability, MPI is addressing key technical challenges and supporting industry in accelerating the adoption of hydrogen technologies.
Supporting industry and innovation
The new facility will enable a wide range of applications, including:
- Material compatibility and degradation studies, such as hydrogen embrittlement and oxidation.
- Validation and qualification of components for hydrogen service.
- Research and development, as well as trials for hydrogen-based processes.
This capability strengthens MPI’s position at the forefront of hydrogen innovation and is expected to:
- Deliver a unique, high-value testing capability.
- Expand participation in hydrogen and decarbonisation programmes.
- Create new opportunities for commercial projects and strategic collaborations.
- Enhance expertise in hydrogen safety and testing protocols.
Access to testing under 100% hydrogen conditions will reduce deployment risks, support compliance with emerging standards, and accelerate the development of hydrogen-ready technologies.
Dr Hichem Hakka, Head of Energy and Process Decarbonisation at MPI, said: “Achieving net zero in industry requires proven, scalable solutions. This new hydrogen testing capability allows us to generate the critical evidence needed by asset owners, OEMs, equipment manufacturers, and materials developers to confidently transition to hydrogen-based processes.
"With our ability to test under 100% hydrogen at high temperatures we are addressing one of the key barriers to adoption which is understanding how materials and components behave in real operating conditions.
"This facility enhances our activities to support industrial decarbonisation by providing partners across multiple sectors with a unique platform to validate, de-risk, and scale hydrogen solutions.”
Commitment to safety and standards
This new facility has been developed and operates in line with best-practice process safety methodologies and aligns with relevant UK and international standards, including DSEAR and ATEX principles. Testing is conducted within a controlled environment, supported by robust risk mitigation procedures.
Part of the PRISM programme
The facility reinforces MPI’s commitment to supporting industrial decarbonisation-focused initiatives. It has been delivered as part of the PRISM programme of Research and Innovation, funded by Innovate UK.