DP World pilot hydrogen fuel cell crane at Port of Vancouver

The RTG is now undergoing field testing as the company assesses the feasibility of electrifying its global fleet of 1500 RTG cranes.

Traditionally powered by diesel, RTG cranes are essential for cargo handling but are significant contributors to greenhouse gas (GHG) emissions. At DP World's Vancouver terminal, 19 RTG cranes account for 50% of diesel consumption and generate over 4200 tpy of CO₂. The adoption of hydrogen technology promises to dramatically or possibly eliminate this impact.

Doug Smith, CEO of DP World in Canada, said: “We are dedicated to advancing sustainable practices that will drive industry-wide change. This pilot not only marks an important step in DP World's commitment to decarbonising its operations, but it also sets a new benchmark in sustainable logistics. Real-world testing ensures our solutions are reliable and effective and could open the door to electrifying our global fleet of RTGs.”

DP World launched its pilot project in October 2023. The first phase included retrofitting a diesel RTG with an integrated solution consisting of a hydrogen-electric generator (HEG), battery energy storage system, hydrogen storage module, regenerative energy capture, and integrated control and safety systems. The RTG has now entered its second phase, a one year field trial to track performance parameters such as hydrogen consumption, energy generation, and regenerative energy capture rates.

This data will allow the team to compare the zero emission hydrogen electric RTG to a traditional diesel-powered RTG in terms of productivity, reliability, maintainability, costs, and environmental benefit.

DP World partnered with TYCROP Manufacturing Ltd, H2 Portable, and HTEC for this project. H2 Portable, together with TYCROP, designed a HEG utilising a dual fuel cell and battery energy storage system, while HTEC provided the hydrogen storage system and hydrogen supply.

To operate, the RTG crane stores up to 135 kg of compressed gaseous hydrogen in 15 pressurised tanks. Hydrogen is fed to the fuel cell system, which charges a high-voltage battery that powers the crane's electric drive. The bidirectional power system recovers energy when lowering containers, significantly reducing energy demand and enhancing operational efficiency.

Scott Mason, President and CEO, TYCROP, commented: “Through our work with DP World, H2 Portable, and HTEC, we have achieved a milestone in zero emission power. During factory acceptance testing, the system ran continuously for 16 hours, lifting and lowering a 40-t load 105 times, and emitted only steam, rather than 400 kg of CO₂ from a comparable diesel unit.”

George Rubin, Managing Director of Commercial Operations, H2 Portable, added: “Working alongside DP World, our advanced power system is demonstrating how hydrogen-based technology can deliver meaningful performance benefits. Early field operations have exceeded key benchmarks, and we look forward to building on these results as we explore broader adoption across the industry.”

Jeff Grant, Vice President of Transportation Solutions, HTEC, stated: “At HTEC, we are proud to support this project by providing hydrogen storage and fuel supply. Together with DP World, TYCROP, and H2 Portable, we are showing how the power of collaboration is driving the transition to cleaner energy solutions.”

If the field trial is successful, DP World will consider converting its 25 diesel-powered RTG cranes in Vancouver and Prince Rupert, Canada, in a bid to meet its zero emissions objectives. There are additional plans underway to trial an electric terminal tractor at the Port of Vancouver, and the company is in the process of acquiring a fleet of electric vehicles.

The Port of Vancouver was selected as the ideal site for this pilot due to its thriving hydrogen and fuel cell ecosystem and strong support from the Province of British Columbia, Canada.

Read the article online at: https://www.globalhydrogenreview.com/hydrogen/25042025/dp-world-pilot-hydrogen-fuel-cell-crane-at-port-of-vancouver/