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Plug Power’s Louisiana hydrogen plant set for 1Q25 operations with robust safety standards

Published by , Editorial Assistant
Global Hydrogen Review,


Plug Power Inc. (Plug) has confirmed that its new 15 tpd hydrogen plant in St Gabriel, Louisiana is on schedule, as previously announced, for operations in 1Q25 as it has entered the final commissioning phase.

Operated by Hidrogenii, – a 50/50 joint venture (JV) between Plug and Olin Corp. (Olin) – the facility utilises Olin’s by-product hydrogen from chlorine production. Once fully operational, the plant will play a key role in expanding Plug’s North American hydrogen network.

On-time progress with a strong safety focus

The project’s progress is complemented by its safety record, with the facility achieving over 412 000 safe working hours and zero recordable injuries. This reflects the adherence to rigorous process safety management (PSM) standards and job safety analyses (JSA), ensuring that all activities are executed safely.

“Our team has executed hundreds of high-risk tasks without a single incident,” said Plug CEO, Andy Marsh.

Essential dry-out process

A critical dry-out process is being carried out to remove moisture and impurities from the plant’s piping, vessels, and mechanical systems. This essential step ensures the production of high-purity hydrogen by preventing potential issues such as corrosion, freezing, and inefficiencies in fuel cell performance. The process employs pressure regulation and moisture control techniques, with durations varying from several days to a few weeks depending on the section.

Expanding capacity and strengthening the network

Upon completion, the Louisiana plant will add an additional 15 tpd of liquid hydrogen, increasing Plug’s total production capacity to 39 tpd. This expansion is designed to support growing demand from key partners, including Amazon and Walmart, and further Plug’s strategy of delivering vertically integrated hydrogen solutions. Drawing on operational insights from its Woodbine Georgia facility, the plant is set for continuous 24/7 operation, enhancing production efficiency and energy independence.

With operations on track for the 1Q25 and a commitment to robust safety measures, the Louisiana hydrogen plant marks an important step in advancing Plug Power’s efforts to build a reliable and sustainable hydrogen network across North America.

Read the article online at: https://www.globalhydrogenreview.com/hydrogen/26022025/plug-powers-louisiana-hydrogen-plant-set-for-1q25-operations-with-robust-safety-standards/

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