Toyota and IVECO advance hydrogen trucks

Under the EMPOWER project, Toyota will provide the fuel cell system for IVECO’s new-generation FCEVs. Leveraging the complementary strengths of the two companies, Toyota contributes its most advanced fuel cell technology, built on more than three decades of innovation, development and commercialization across mobility and industrial applications. IVECO leads the overall vehicle development, integration and validation activities, drawing on its pioneering role in sustainable transport and the experience gained through landmark hydrogen projects and real-world demonstrations.

The new FCEVs represent a major technological leap, delivering significant improvements across key performance indicators compared with IVECO’s first-generation fuel cell trucks deployed as part of the H2Haul project. Building on the valuable operational insights gained through this programme, the new vehicle advances the maturity, efficiency and scalability of hydrogen-powered solutions.

Powered by Toyota fuel cell systems with a total output of 300 kW, the IVECO S-eWay Fuel Cell combines increased performance with improved efficiency, extending driving range beyond 900 km while significantly enhancing durability to more than 25 000 operating hours. In parallel, vehicle weight has been reduced, and the overall architecture has been simplified through a more efficient energy management strategy, requiring only half the battery capacity of the previous generation.

Together, these improvements bring fuel cell technology closer to the operational, economic and durability requirements of large-scale commercial transport. These advancements are aligned with the latest progress in Toyota fuel cell technology, which is increasingly focused on meeting the demanding requirements of commercial vehicle applications through higher reliability, improved efficiency and extended operational life.

Validation and testing activities are scheduled to begin in the fourth quarter of this year. The project aims to demonstrate the technology under demanding real-world operating conditions, with on-road trials planned to start in the first half of 2027. The insights gained from these activities will contribute to the development of commercially viable hydrogen-powered solutions for long-haul and heavy-duty transport applications, serving as a pilot platform for a future industrial scale-up.

“Hydrogen is a key enabler of the future energy and mobility ecosystem. By joining forces with Toyota through EMPOWER, we are investing in a long-term vision for heavy-duty transport, one that combines sustainability, energy resilience and operational performance. Through EMPOWER, we are bringing together leading fuel cell expertise and advanced vehicle engineering to help unlock the full potential of hydrogen and drive the evolution of zero-emission heavy-duty transport. Together, we aim to accelerate the adoption of zero-emission solutions and contribute to redefining how goods move in the decades ahead,” commented Marco Liccardo, Chief Technology & Digital Officer, Iveco Group.

“The transition to zero-emission freight requires technologies that can meet the realities of commercial transport. For high-mileage, heavy-duty operations, hydrogen fuel cell technology offers strong potential by combining range, uptime and efficiency. By working together with IVECO, we aim to demonstrate how Toyota’s third-generation fuel cell system can help customers move towards zero-tailpipe emission logistics without compromising operational needs,” added Shinichi Yasui, Executive Vice President, R&D, Toyota Motor Europe.

Read the article online at: https://www.globalhydrogenreview.com/hydrogen/11092026/toyota-and-iveco-advance-hydrogen-trucks/