Replacing obsolete gas regulators with innovation fit for the future

As part of its long-term development plan, Cadent is making a series of replacements and upgrades to its pressure equipment to reinforce and extend the capacity of its networks so that it can meet growing demand.

However, when it came to refurbishing an above ground site in Merseyside, UK, Cadent found that the regulators had become obsolete, and the existing suppliers were unable to provide an alternative in the timeframe required. It turned to flow control equipment specialist, Oxford Flow, for help.

Hitting the sweet spot of speed and quality

Oxford Flow, which has developed several alternative valve and regulator solutions since 2015, presented its field-tested, British-made IM-S wafer type gas regulator for consideration. Unlike traditional valves and regulators, Oxford Flow’s innovation has no diaphragm in the regulator body eliminating the most significant failure point of conventional technology. The independently tested and externally verified solution could not only solve Cadent’s problems, but exceed the capabilities of the existing regulators in its network. Furthermore, while suitable for natural gas, the unique design can also handle blended hydrogen and biomethane, creating a futureproofed option that supports the gas grid’s transition to renewables and ensures the investment would be long lived.

Using in house knowledge and expertise, Oxford Flow was able to ensure the regulator was compatible with Cadent’s application. Once approved, Oxford Flow then designed and manufactured the three-inch active monitor regulators, pipework, and connection facings in four weeks.

Responsive optimisation

Following installation, although the regulator was performing within specification, Oxford Flow worked with Cadent to analyse and model the site’s flow rates and enacted some small tweaks to further enhance performance. This was made possible by Oxford Flow’s experienced engineering team.

The long-term benefits of the new regulators include a 10-year minimum service interval, improved pressure control, and 100% hydrogen readiness. Since installation, the regulators have never failed shut-off checks. Additionally, because IM-S does not utilise a diaphragm — a primary point of failure – the regulators promise less frequent maintenance, improved operations, and a reduction in emissions.

Oxford Flow is able to deliver regulators that will be suitable for whatever form the UK’s hydrogen future may be.

Read the article online at: https://www.globalhydrogenreview.com/product-news/22122023/replacing-obsolete-gas-regulators-with-innovation-fit-for-the-future/